| Point | Nominal | Tolerance / limits | As-Found (mm) | Error (AF) (mm) | As-Left (mm) | Expanded U | TUR | Status (as-left) |
|---|---|---|---|---|---|---|---|---|
| 10 mm | 10 mm | ± 0.02 mm 9.98 – 10.02 mm | 10.003 | 0.003 | 10.003 | ± 0.012 mm (k=2) | 1.73:1 | PASS |
| 50 mm | 50 mm | ± 0.02 mm 49.98 – 50.02 mm | 50.012 | 0.012 | 50.012 | ± 0.012 mm (k=2) | 1.73:1 | CONDITIONAL specification met (within tolerance) but inside the guard band, so NOT accepted under the guard-banded rule; probability of non-conformance if treated as accepted: 8.3% (normal, u = U/k) |
| 100 mm | 100 mm | ± 0.02 mm 99.98 – 100.02 mm | 100.019 | 0.019 | 100.019 | ± 0.012 mm (k=2) | 1.73:1 | CONDITIONAL specification met (within tolerance) but inside the guard band, so NOT accepted under the guard-banded rule; probability of non-conformance if treated as accepted: 43.1% (normal, u = U/k) |
| 150 mm | 150 mm | ± 0.03 mm 149.97 – 150.03 mm | 150.011 | 0.011 | 150.011 | ± 0.012 mm (k=2) | 2.59:1 | PASS |
Guard-banded acceptance (ILAC-G8:2019 §4.2.2 / ANSI-NCSL Z540.3 method 6): a result is reported PASS only when it lies inside the tolerance by at least the guard band w = U (U = expanded uncertainty, k as stated per point); a result within tolerance but inside the guard band is reported CONDITIONAL with its probability of false acceptance (PFA, JCGM 106); a result outside tolerance is reported FAIL. Probabilities assume a normal distribution with standard uncertainty u = U/k about the measured value (JCGM 106). Rule agreed with the customer before calibration.
| Procedure | NCL-DIM-004 · Calibration of digital calipers to 150 mm · rev 1 |
| Environment | Relative humidity 44 %RH · Temperature 20.3 °C |
| Location | laboratory premises |
| Customer | not recorded |
| Item received | not recorded (calibrated without an inbound order) |
| Description | Certificate | Traceable to | Cal date | Cal due |
|---|---|---|---|---|
| Grade 0 gauge block set (steel, 1–100 mm) | UKAS-0332-24-1187 | NPL U=0.00021 mm (k=2, 95.45 %) calibrated by UKAS 0332 · NPL | 2026-06-01 | 2027-06-01 |
| Tolerance source | Mitutoyo 500-196-30 datasheet (AI-extracted, human-approved) |
| Document | Mitutoyo Digimatic Caliper 500 series datasheet, rev 2024-03, § Table 2 (accuracy ±0.02 mm ≤ 100 mm, ±0.03 mm ≤ 150 mm) |
| Statement | Tolerances derived from a manufacturer datasheet by AI extraction, reviewed and approved by a qualified person before use. |